To meet these needs, thermon manufactures the widest variety of electric heating cables and control systems in the world. Thermonology a case study freeze protection and winterization. Thermon can include detailed design engineering and. A low temperature, parallel, selfregulating heat tracing cable. Since 1954, thermon has concentrated its efforts exclusively on heat tracing, the external application of heat to pipes, tanks and instrumentation. Thermon overview brochure for all heat tracing needs slideshare.
It provides a userfriendly interface that guides you through a stepbystep process to obtain the best heat tracing solution for your particular project utilizing worldclass brands such as nvent raychem, nvent tracer, and nvent pyrotenax. Current draw values are based on dry conduit conditions. The trating may be determined using computrace electric heat tracing design software or contact thermon for design assistance. For insulated externally heated surfaces, lower tclass systems may be obtained by utilizing stabilized designs or controlled designs using methods described in iec. The following installation procedures are suggested guidelines for the installation of a thermon electric heat tracing system1. Proper personal protective equipment, or ppe, should be utilized. Thermon video providing an overview of best practices for installing heat trace cables to both industrial and hazardous area location pipework. Thermon fp heat tracing cables parallel constant wattage. Thermon maintains a highly trained staff of engineering personnel dedicated to serving our customers needs. Electrical heat tracing is used to maintain or raise the temperature across a number of media including tanks, pipes, pumps and valves. This software package includes several new features and benefits that offer engineers the most comprehensive and robust heat tracing. Welcome to autotrace a program for converting bitmap to vector graphics. Ideal for steam trace applications such as freeze protection or temperature.
Use the table below to get recommendations on how much extra to use. Thermon heat transfer compounds and cements increase the thermal ef. Computrace express process heating solutions thermon. The information in this design guide will allow the. Thermon heating cables are approved for the listed tratings using the stabilized design method. Having the tools to monitor individual heat trace circuit performance to the point of predicting and perhaps preventing challenges facing critical process lines and instrumentation is here, and its called. The trating may be determined using computrace electric heat tracing design software or contact us for design assistance. This new software tool electronically pulls design information and isometric drawings from our computrace and visitrace 3d design environments, allows the. The stepbystep design guide leads the reader through determining the heating requirements and number of circuits required to establish a bill of materials. Whatever the application is, freeze protection, high temperature maintenance or sensitive process analyzer lines, teesings complete line of thermon products provides superior heat tracing. Instrument tubing bundles thermon tubetrace electric. Terminator dp power connection kit division classifications thermon manufacturing co.
Tracecalc pro system design software nvent thermal. With its high selfregulating characteristic, vsx can be installed in hazardous areas requiring a t3 temperature class rating. Tracenet genesis process heating solutions thermon. Product certifications and performance of heat tracing system is dependant upon proper installation with certified thermon components. This section deals with the basic principles of heat transfer and the. The premiere online design tool for heat tracing systems. Includes an advanced software based warning system for critical event detection in the heat tracing or communications network. The straightforward interface allows the user to generate a bill of material, heat loss calculations and electrical loads quickly and accurately. Tubetrace seme electrically heated bundles provides freeze protection andor high temperature process maintenance heat tracing engineering disciplines and sole source responsibility. Gregg uses thermon, a world leader in heat tracing systems design and materials to. Computrace vt provides the user with the capability of designing heat tracing systems utilizing thermon s compliment of constant wattage, both series and parallel resistance, self regulating and power limiting cables. Individuals installing these products are responsible for complying with all applicable safety and health guidelines. More than 50 years experience in steam tracing systems went into the programming of the computrace st design software. Heat trace s evolution software will advise the setpoint temperature required in order to ensure that the sheath temperature does not exceed the high limit temperature.
Electric heat tracing maintenance and troubleshooting by thermon 1. This drawing is prepared solely for the use of the contractual customer of scale none thermon manufacturing co. Low temperature parallel resistance constant watt heat tracing cable. Thermon have provided heat tracing cables to the process industries since their inception and service the oil, gas and petrochemical industry with their wealth of knowledge and dedication to providing engineered solutions delivering total heating systems from design to supported installation. This enables the cable to operate in hazardous areas without limiting thermostats. This software package includes several new features and benefits that offer engineers the most comprehensive and robust heat tracing design. The heat output of vsx cable varies in response to the surrounding temperature by reducing its thermal output with increasing temperature. Tools thermon has developed sophisticated, yet easytouse software packages.
Thermon heating systems catadyne imperial heat loss. The parameters in the system documentation shall be checked. Computrace design suite process heating solutions thermon. Selection of specific heaters within a family will be based on the heater power output being equal to or greater than the worst case heat loss as calculated in section 4. Design, installation and maintenance manual heat trace. Computrace it is an invaluable tool for projects that require steam or electrical heating for instrument. Tracenet command provides centralized electric tracing information for all panels in a facility, such as. Thermon tubetrace electric heating tubing bundles are a cost effective, reliable, and proven solution for all heated tubing applications. Thermon steam heat tracing, safetrace bts dlsit slsit cables. The system design parameters, including the resulting tclass, shall be retained as a record of system documentation for each stabilised system design for as long as the system is in use. With this program, you can create a project, set parameters, and let.
Thermon holds a unique position as the only international heat tracing company completely dedicated to its industry. Thermon tek heat tracing cables constant wattage heating cable. This software application enables rapid system configuration by replacing manual entry of settings and configuration data with a thermon configuration file. Thermon engineers and specialists located throughout the world are available to provide design assistance, product selection and computergenerated drawing installation packages. Thermonized tracers can approach the heat delivery of a fully jacketed system. The heat tracing specialistsr thermon heat tracing services thermon and thermon assumes no liability to any other party for any representations contained in this drawing. Tc 201a provides control and monitoring for one electric heat trace circuit with input from two rtds. Electric heat tracing maintenance and troubleshooting guide 2. This software package includes several new features and benefits that offer engineers the most comprehensive and robust heat tracing design tool on the market. Heat tracing authoritytm design, installation and maintenance manual industrial electric heat tracing systems. As the temperature of the heating matrix increases, the resistance of the heating matrix increases. Electric heat tracing, hopper heaters, steam tracing, heated tubing bundles. Project engineers can now easily produce designs of heat tracing circuits for steam piping.
Ideal for frostheave protection of cryogenic storage vessels. This enables the cable to operate in hazardous areas without limiting devices. The system must be installed in accordance with the regulations en iec 6007914 and iec 620862 for hazardous areas where applicable. Tc 101a provides control and monitoring for one electric heat trace circuit with input from one rtd. Thermon the heat tracing specialists thermon africa. Automatically export historic and trend data to timestamped files. Selfregulating heat tracing cables can adjust their output to the surrounding temperature down the cable length. Whether the application is a small project or a complex network of piping and equipment, designing an electric heat traced freeze protection system is easy with flx selfregulating cables. Electric heat tracing systems are designed to make up for the heat lost from process system equipment through the thermal insulation.
Initiate and reset load shedding based on priority grouping of heat trace circuits through modbus messaging or dry contact inputs. Computrace vt allows the user to perform designs in compliance with four globally recognized electrical standards. Thermon s cl caution labels are vinyl based and are intended for direct exposure to industrial environments. Heat tracing cables atex trace heating hazardous area. Refer to heat trace isometric drawing for project specific allowances. Electric heat tracing maintenance and troubleshooting by. The demands placed on heat tracing systems vary based on the design parameters speci. Thermon steam heat tracing provides freeze protection and high temperature process maintenance for all industrial pipework, diameters, sizes and routes.
In some cases, the heat tracing system can be used for system heat up at initial startup or after a power shutdown. Visit our computrace design suite page to download this bestinclass heat trace design software. The cl caution labels can simply be peeled and placed every 3 to 6m or as required by. Process heating, including electrical heat trace systems, has advanced significantly in recent years. Thermon, a world leader in providing complete heat tracing solutions, has reset the standard in heat tracing design with its new computrace design suite. Electric heat tracing design software or by thermon.
Before plunging headfirst into a myriad of heat trace designs, products and applications, one must first have an understanding of the basics of heat loss and why heat trace products are used. This software package includes several new features and benefits that offer engineers the most comprehensive and robust heat tracing design tool on the. Computraceit designs that require electrical heat tracing utilize thermons sx selfregulating heat tracing. Thermon offers a steam tracing solution for every pipe temperature from freeze protection to high temperature process maintenance. Solely focused on the heat tracing industry since 1954, thermon s experience will ensure that all factors are considered. Video covers heat trace cable selection, testing, inspection and pipework preparation prior to installing cables to pipes, valves, flanges and uninsulated pipe supports. The aim of the autotrace project is the development of a freely available application similar to coreltrace or adobe streamline. Pipework and vessels which have been heat traced should be clearly indicated at frequent intervals. Today, thermon continues to be an industry leader in the specialized field of heat tracing technology.